陶瓷工廠如何實現水循環與零排放？ How Ceramic Factories Can Achieve Water Recycling and Zero Discharge

隨著環保法規日益嚴格，陶瓷工廠的污水處理面臨前所未有的挑戰。
With increasingly strict environmental regulations, ceramic factories face unprecedented challenges in wastewater treatment.

大量切割、拋光與磨邊工序會產生高濃度懸浮物廢水，如果處理不當，不僅會造成污染，也會增加用水與排污成本。
Cutting, polishing, and edging processes generate wastewater with high suspended solids, which, if untreated, can cause pollution and increase water and discharge costs.

因此，「水循環」與「零排放」成為陶瓷行業的核心發展方向。
Thus, “water recycling” and “zero discharge” have become the core development goals of the ceramic industry.

水循環的核心思路
The Core Concept of Water Recycling

水循環的核心在於將生產廢水處理後再次回用。
The core of water recycling is treating wastewater for reuse in production.

這樣既能降低自來水消耗，又能減少排放，實現經濟效益與環境效益雙贏。
This reduces freshwater consumption and discharge, achieving both economic and environmental benefits.

常見的水循環系統包括：
Common water recycling systems include:

• 塔式污水處理系統：佔地小、效率高，適合陶瓷廠持續運行。
  Tower-type wastewater systems: Compact, efficient, and suitable for continuous ceramic factory operation.
• 真空陶瓷壓濾機：可獲得清澈回用水，支持全廠循環。
  Vacuum ceramic filter presses: Produce clear reusable water, supporting full factory recycling.
• 板框式壓濾機：適合泥漿量大的廢水，出餅乾燥。
  Plate-frame filter presses: Ideal for wastewater with large slurry volumes, producing dry cakes.

零排放的挑戰與對策
Challenges and Strategies for Zero Discharge

零排放（Zero Liquid Discharge, ZLD）指的是所有廢水經過處理後全部回用，不排出任何液體。
Zero Liquid Discharge (ZLD) means all wastewater is treated and reused, with no liquid discharged.

對陶瓷廠來說，挑戰在於：
For ceramic factories, the challenges include:

• 高含固量廢水，處理難度大
  High-solid wastewater, difficult to treat
• 設備能耗高，運營成本壓力大
  High energy consumption of equipment, raising operating costs
• 需要長期穩定的自動化系統
  Need for long-term stable automation systems

對策則包括：
Strategies include:

• 採用真空陶瓷壓濾機，提升泥水分離效率
  Using vacuum ceramic filter presses to improve solid-liquid separation
• 結合塔式污水處理與板框壓濾機，形成多級工藝
  Combining tower-type systems with plate-frame presses to create multi-stage processes
• 引入智能監控系統，實現遠端管理與能耗優化
  Introducing smart monitoring systems for remote management and energy optimization

PORVOO 的實際案例
PORVOO’s Real-World Cases

PORVOO 已為多家陶瓷工廠提供水循環與零排放解決方案。
PORVOO has delivered water recycling and zero discharge solutions for multiple ceramic factories.

例如，中東地區一座陶瓷廠透過真空陶瓷壓濾機與塔式污水處理的結合，不僅實現了污水全回收，還將固體廢渣回收用於建材原料。
For example, a ceramic factory in the Middle East achieved full wastewater recycling by combining vacuum ceramic filter presses with tower-type systems, while reusing solid residues as building material feedstock.

在東南亞，一些工廠則透過智能監控系統，將能耗降低 20%，大幅提升了運營效益。
In Southeast Asia, some factories reduced energy consumption by 20% through smart monitoring systems, significantly improving operational efficiency.

未來展望
Future Outlook

隨著全球節能減排趨勢加速，越來越多陶瓷工廠將朝著「零排放」方向發展。
With global trends toward energy saving and emission reduction, more ceramic factories are moving toward “zero discharge.”

這不僅能滿足法規要求，更能樹立企業的綠色形象，提升市場競爭力。
This not only meets regulatory requirements but also builds a green corporate image and enhances market competitiveness.

PORVOO 將持續以創新技術與專業服務，協助陶瓷工廠實現水循環與零排放的目標。
PORVOO will continue to help ceramic factories achieve water recycling and zero discharge through innovative technologies and professional services.

📩 歡迎與我們聯繫，獲取適合您工廠的環保設備方案！
📩 Contact us today to get a tailored solution for your factory!

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