高效壓濾機如何讓工廠減少污泥處理成本
How High-Efficiency Filter Presses Reduce Sludge Treatment Costs in Factories

在陶瓷、石材、玻璃及建材行業的廢水處理過程中，如何處理產生的大量污泥，一直是工廠面臨的難題。
In the wastewater treatment processes of ceramic, stone, glass, and construction material industries, managing large volumes of sludge has always been a major challenge for factories.

傳統的沉澱池與人工脫水方式不僅效率低、含水率高，還會佔用大量空間與人力。為了提高生產效率與降低成本，越來越多企業選擇安裝高效壓濾機（High-Efficiency Filter Press）。
Traditional sedimentation and manual dewatering methods are inefficient, leave high moisture content, and require large space and labor. To improve efficiency and reduce costs, more factories are adopting High-Efficiency Filter Presses.

壓濾機在污泥處理中的核心作用
The Core Role of Filter Presses in Sludge Treatment

壓濾機的主要功能是通過高壓擠壓，將泥漿中的水分分離出來，形成乾燥、可運輸的濾餅。
The main function of a filter press is to use high-pressure filtration to separate water from slurry, producing dry, easily transportable filter cakes.

這不僅大幅減少污泥體積，也降低後續運輸與處理成本。
This significantly reduces sludge volume and lowers downstream transportation and disposal costs.

高效壓濾機的技術優勢
Technical Advantages of High-Efficiency Filter Presses

• 脫水效率高：濾餅含水率可低至 20–25%，大幅減少污泥重量。
  High dewatering efficiency: Achieves filter cake moisture as low as 20–25%, greatly reducing sludge weight.
• 自動化控制：PLC 控制系統可自動完成加壓、卸餅與清洗，減少人工干預。
  Automated control: PLC system automates pressing, cake release, and cleaning, reducing manual operation.
• 運行穩定：採用高強度濾板與進口液壓元件，確保長期穩定運行。
  Stable operation: Uses reinforced filter plates and imported hydraulic components for long-term reliability.
• 節省空間：立體結構設計可靈活配置於現有廠區內。
  Space-saving: Compact vertical design fits easily within existing factory layouts.

經濟效益分析
Economic Benefits

根據 PORVOO 實際案例，一台 30 平方米的壓濾機每天可處理約 60–80 立方米泥漿，平均可節省 40–50% 的污泥處理成本。
According to PORVOO’s project data, a 30 m² filter press can process 60–80 cubic meters of slurry per day, saving an average of 40–50% in sludge treatment costs.

由於濾餅更乾，運輸次數減少、堆放面積縮小，也能降低環境風險。
Because the filter cakes are drier, transportation frequency and storage area are reduced, minimizing environmental risks.

實際應用案例
Application Cases

• 旺康陶瓷（坦桑尼亞）：採用 PORVOO 真空陶瓷壓濾機，翻新後產能提升 30%，用水循環率達 95%。
  Wangkang Ceramics (Tanzania): Upgraded to PORVOO’s vacuum ceramic filter press, achieving a 30% capacity increase and 95% water recycling rate.
• 沙特榮盛集團：板框式壓濾機穩定運行三年，濾餅含水率僅 22%。
  Rongsheng Group (Saudi Arabia): Chamber filter press has run reliably for three years with only 22% moisture in cakes.

PORVOO 的產品與服務
PORVOO’s Products and Services

PORVOO 提供包括真空陶瓷壓濾機、板框式壓濾機、濾布與濾板配件在內的全系列解決方案，可根據不同泥漿性質與產量進行定制。
PORVOO offers a full range of solutions — including vacuum ceramic filter presses, chamber filter presses, filter cloths, and plates — customized according to sludge characteristics and production capacity.

我們致力於幫助工廠降低污泥處理成本、提高水回收率，實現清潔、高效與可持續的生產目標。
We are dedicated to helping factories reduce sludge treatment costs, increase water recovery, and achieve clean, efficient, and sustainable production.

結語
Conclusion

高效壓濾機不只是節能設備，更是工廠邁向智能化與綠色製造的關鍵環節。
A high-efficiency filter press is not just an energy-saving device — it’s a key step toward smart and green manufacturing.

PORVOO 將持續推動創新技術，為全球陶瓷與建材工廠提供可靠的污水與污泥處理解決方案。
PORVOO will continue to deliver innovative technologies, providing reliable wastewater and sludge treatment solutions for ceramic and building material factories worldwide.