How to Cut Energy Costs in Ceramic Spray Drying: The Hidden Solution

How to Cut Energy Costs in Ceramic Spray Drying: The Hidden Solution
如何削减陶瓷喷雾干燥的能源成本:隐藏的解决方案

In ceramic tile production, the spray drying tower is often the biggest energy consumer. Every extra percentage of water in your mud slurry requires massive amounts of fuel to evaporate.
在瓷砖生产中,喷雾干燥塔通常是最大的能源消耗者。泥浆中每一份多余的水分都需要消耗大量的燃料来蒸发。

Factory owners often ask: “How can I lower the moisture content BEFORE the spray tower?”
工厂老板经常问:“我如何在进入喷雾塔之前降低水分含量?”

Foshan Porvoo presents the answer: The Mud Water Reducing Machine (泥浆减水机). This serves as a critical pre-treatment step that pays for itself in energy savings.
佛山波尔沃给出了答案:泥浆减水机。这是一个关键的预处理步骤,其节省的能源成本足以抵消设备投资。

1. What is the Mud Water Reducing Machine?
什么是泥浆减水机?

This is a patented innovative product developed by Porvoo. Unlike a filter press that makes dry cakes, this machine is designed to slightly thicken the liquid mud slurry, reducing its water content by 1% to 5% while keeping it pumpable for the spray tower.
这是波尔沃开发的专利创新产品 。与制造干滤饼的压滤机不同,该机器旨在使液态泥浆略微变稠,将其含水量降低 1% 到 5% ,同时保持其可泵送至喷雾塔。

2. Why 1-5% Less Moisture Matters
为什么减少 1-5% 的水分很重要

It might sound small, but in thermal dynamics, evaporating water is expensive. By reducing the moisture content of the mud before it enters the powder spraying stage, you significantly reduce the energy consumption of powder making .
听起来很少,但在热力学中,蒸发水分是昂贵的。通过在泥浆进入喷粉阶段之前降低其水分含量,您可以显著降低制粉的能耗 。

3. Key Features of Porvoo PR-T Series
波尔沃 PR-T 系列的主要特点

  • High Capacity: We offer models ranging from the POR-T10 (10-40t/h) to the massive POR-T120, which can process 200-350 tons per hour. This fits even the largest production lines.
    大产能:我们提供从 POR-T10 (10-40t/h) 到大型 POR-T120 的各种型号,后者每小时可处理 200-350 吨 。这甚至适用于最大的生产线。
  • Low Footprint & Cost: The equipment occupies a small area, has a low investment cost, and simple maintenance .
    占地小、成本低:该设备占地面积小,投入成本低,且维护简单 。
  • Fully Automatic: No manual operation is required. It integrates seamlessly into your existing line.
    全自动:无需人工操作 。它可以无缝集成到您现有的生产线中。

Conclusion
结论

Don’t burn money evaporating unnecessary water. Install a Porvoo Mud Water Reducing Machine and make your factory more profitable and eco-friendly.
别再烧钱蒸发不必要的水分了。安装一台波尔沃泥浆减水机,让您的工厂更有利可图,更加环保。

Contact us for a ROI calculation based on your current fuel costs!
立即联系我们,根据您当前的燃料成本进行投资回报率计算!


📩 歡迎與我們聯繫,獲取適合您工廠的環保設備方案!
📩 Contact us today to get a tailored solution for your factory!

Email: porvookjj@qq.com/basair01@qq.com

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