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壓濾機常見 5 大誤區,很多工廠都踩過坑 5 Common Mistakes with Filter Presses That Many Factories Make
壓濾機作為陶瓷、石材、玻璃、化工等行業的核心污水處理設備,能夠有效完成固液分離,讓廢水得以回收再利用。
Filter presses, as a core wastewater treatment device in industries such as ceramics, stone, glass, and chemicals, efficiently achieve solid-liquid separation and enable wastewater recycling.
然而,很多工廠在實際使用中,經常因為認知不足或維護不當而造成效率下降、成本增加,甚至設備損壞。
However, many factories face reduced efficiency, higher costs, or even equipment damage due to misunderstandings or poor maintenance.
誤區一:認為所有濾布都一樣
Mistake 1: Thinking All Filter Cloths Are the Same
濾布是壓濾機的「心臟」,不同材質與編織方式會直接影響過濾速度與濾餅質量。
The filter cloth is the “heart” of the filter press, and its material and weave directly affect filtration speed and cake quality.
選錯濾布可能導致過濾速度慢、濾餅粘附嚴重,增加人工與維護成本。
Choosing the wrong cloth may cause slow filtration, poor cake release, and higher labor and maintenance costs.
誤區二:忽視定期檢查與維護
Mistake 2: Neglecting Regular Inspection and Maintenance
很多工廠認為壓濾機只要能運行,就不用維護。事實上,長期缺乏檢查會導致液壓系統漏油、濾板磨損,甚至出現故障停機。
Many factories assume that if the filter press is running, it doesn’t need maintenance. In reality, lack of inspection can cause hydraulic oil leaks, plate wear, and unexpected downtime.
定期保養能延長壓濾機壽命,避免昂貴的停工損失。
Routine maintenance extends equipment life and prevents costly downtime.
誤區三:低估進料水質的重要性
Mistake 3: Underestimating the Importance of Feed Water Quality
有些工廠沒有對廢水進行預處理,直接把高濃度或含油的泥漿送入壓濾機,容易造成濾布堵塞、效率下降。
Some factories feed highly concentrated or oily slurry directly into the filter press without pre-treatment, causing cloth clogging and reduced efficiency.
適當的預處理(如沉砂池、格柵過濾)能顯著提升壓濾機效能。
Proper pre-treatment (such as grit chambers or screen filters) can greatly improve filter press performance.
誤區四:忽視自動化與智能控制
Mistake 4: Ignoring Automation and Smart Control
許多老舊工廠依然依靠人工開關與手動清理,這不僅耗時費力,還影響產能。
Many outdated factories still rely on manual operation and cleaning, which wastes time and reduces productivity.
現代壓濾機配備 PLC 控制、自動拉板與遠端監控,可大幅降低人工成本,提高穩定性。
Modern filter presses feature PLC control, automatic plate shifting, and remote monitoring, significantly cutting labor costs and improving stability.
誤區五:只看設備價格,不看運行成本
Mistake 5: Focusing Only on Equipment Price, Not Operating Cost
有些工廠只關注初期投資,選擇低價設備,但後續濾布更換頻繁、能耗高,總體成本反而更大。
Some factories focus only on the purchase price, choosing cheaper equipment, but end up with frequent cloth replacement, higher energy use, and greater total costs.
應該關注設備的綜合性價比,包括能耗、壽命與維護便利性。
Factories should evaluate total cost of ownership, considering energy use, lifespan, and maintenance ease.
PORVOO 的專業解決方案
PORVOO’s Professional Solutions
PORVOO 擁有多年污水處理經驗,能為客戶提供不同產能需求下的板框式壓濾機、真空陶瓷壓濾機,以及配套濾布與備件。
With years of wastewater treatment experience, PORVOO provides plate-frame and vacuum ceramic filter presses tailored to production needs, along with filter cloths and spare parts.
我們的設備已服務於中東、非洲與東南亞的多家陶瓷、石材與建材工廠,幫助客戶避免上述誤區,實現高效穩定的運行。
Our equipment has served ceramic, stone, and building material factories across the Middle East, Africa, and Southeast Asia, helping clients avoid these mistakes and achieve efficient, stable operations.
結語
Conclusion
避免以上 5 大誤區,不僅能提升壓濾機效率,更能幫助工廠降低長期成本,提升競爭力。
Avoiding these five mistakes not only improves filter press efficiency but also helps factories reduce long-term costs and boost competitiveness.
PORVOO 將持續為全球工廠提供專業、可靠的污水處理解決方案。
PORVOO will continue to provide professional and reliable wastewater treatment solutions for factories worldwide.
📩 歡迎與我們聯繫,獲取適合您工廠的環保設備方案!
📩 Contact us today to get a tailored solution for your factory!
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