How Efficient Tower Wastewater Treatment Systems Help Factories Save Energy and Reduce Costs

隨著環保法規日益嚴格，陶瓷、石材、玻璃等行業對於廢水處理的要求也越來越高。傳統沉澱池不僅佔地大、維護難，還存在能耗高與水回收率低的問題。
With increasingly strict environmental regulations, industries such as ceramics, stone, and glass face higher demands for wastewater treatment. Traditional sedimentation ponds occupy large areas, are hard to maintain, and suffer from high energy consumption and low water recovery rates.

為了實現節能降耗與零排放目標，越來越多企業開始選擇高效塔式污水處理系統（Tower-Type Wastewater Treatment System）。
To achieve energy savings and zero discharge, more factories are choosing the High-Efficiency Tower-Type Wastewater Treatment System.

塔式系統的設計理念
Design Concept of Tower Systems

塔式系統採用立體化設計，將多級沉澱、過濾與回收工序集成於一體，形成自動循環的處理流程。
The tower system uses a vertical multi-stage design that integrates sedimentation, filtration, and recycling into a single automatic treatment cycle.

其最大特點是佔地小、處理快、能耗低，特別適合廠區空間有限、產水量大的企業。
Its biggest advantages are a small footprint, fast processing speed, and low energy consumption, making it ideal for space-limited and high-output factories.

主要技術特點
Main Technical Features

• 多層分離塔結構：利用重力與流體動力學原理，提升固液分離效率。
  Multi-layer separation tower: Uses gravity and hydrodynamic principles to enhance solid-liquid separation efficiency.
• 自動排泥系統：濃縮污泥定時排出，降低人工操作成本。
  Automatic sludge discharge: Periodically discharges concentrated sludge, reducing manual labor costs.
• 循環再利用：處理後清水可回用於切割、磨邊、拋光等工序。
  Recycling capability: Treated water is reused for cutting, edge grinding, and polishing operations.
• 節能控制系統：智能監測水流與電耗，實現最低能量輸出運行。
  Energy-saving control system: Monitors water flow and power use in real time for minimum energy output.

節能降耗的實際成效
Real Energy-Saving and Cost-Reducing Results

根據 PORVOO 的實際案例，安裝塔式污水處理系統後，工廠每年平均節省 25–40% 電力消耗，並將用水量降低超過 90%。
According to PORVOO’s project data, factories that installed tower-type systems reduced energy consumption by 25–40% annually and decreased water usage by over 90%.

由於系統全自動運行，減少了沉澱池清理與人工維護，大幅提升運行穩定性與生產效率。
The fully automated system reduces sediment tank cleaning and manual maintenance, greatly improving operational stability and production efficiency.

應用案例
Application Cases

• 廣東華陶建材：安裝後，回收水用於陶瓷切割與磨邊工序，年節省清水約 6000 噸。
  Huatao Building Materials, Guangdong: Recycled water used for ceramic cutting and grinding, saving over 6,000 tons of fresh water per year.
• 四川利弘陶瓷：採用塔式處理系統後，污泥含水率降低 35%，維護頻率減半。
  Lihong Ceramics, Sichuan: Reduced sludge moisture by 35% and cut maintenance frequency in half after adopting the tower system.
• 清遠貝斯特：與 PORVOO 合作建設節能塔式系統，達到廢水零排放與能源平衡。
  Best Ceramics, Qingyuan: Partnered with PORVOO to achieve zero wastewater discharge and energy optimization.

▲ PORVOO 塔式污水處理系統現場應用示意圖

PORVOO 的技術優勢
PORVOO’s Technical Advantages

PORVOO 擁有豐富的行業經驗與多地案例，能根據客戶需求提供定制化方案，包括廢水預處理、塔式系統與後端過濾設備整合設計。
With extensive industry experience and successful installations, PORVOO provides customized solutions including wastewater pre-treatment, tower systems, and integrated post-filtration design.

我們的系統可與壓濾機、除塵設備搭配使用，形成全流程環保生產線，幫助企業實現真正的節能與可持續發展。
Our systems can be combined with filter presses and dust collectors to form a complete eco-production line, enabling real energy savings and sustainable development.

結語
Conclusion

塔式污水處理系統不僅是技術升級，更是工廠邁向綠色製造的重要一步。
The tower-type wastewater treatment system is not just a technical upgrade — it’s a major step toward green manufacturing.

PORVOO 將持續為陶瓷、石材與玻璃行業提供更高效、更智能的解決方案，助力企業在節能、降耗與環保中領先一步。
PORVOO will continue to provide efficient and intelligent solutions for the ceramic, stone, and glass industries, helping companies stay ahead in energy saving, cost reduction, and environmental protection.