Integrated Dust and Wastewater Treatment Solutions for Stone and Ceramic Factories

石材與陶瓷工廠的一體化除塵與污水治理方案

在現代建材產業中，石材與陶瓷工廠同時面臨粉塵污染與廢水排放的雙重挑戰。傳統的單一除塵或污水處理系統，往往難以協同運作，導致維護成本高、能源消耗大、排放不穩定等問題。因此，越來越多企業選擇採用一體化的環保解決方案。

Integrated Dust and Wastewater Treatment Solutions for Stone and Ceramic Factories

Modern stone and ceramic factories face dual challenges: dust control and wastewater management. Traditional standalone systems for dust or wastewater are often inefficient, costly to maintain, and inconsistent in performance. As a result, more manufacturers are adopting integrated environmental systems for unified management.

一體化設計：粉塵與污水同步治理

該方案將脈衝除塵器、塔式污水處理系統與真空壓濾機有機結合，形成完整的閉環處理線。粉塵經過濾袋回收後可再利用，廢水經塔式系統沉降與壓濾處理後變為可回用清水，真正實現“無廢排放”生產。

Integrated Design: Simultaneous Control of Dust and Wastewater

The system combines pulse dust collectors, tower-type wastewater treatment units, and vacuum filter presses into a closed-loop solution. Collected dust can be recycled, while treated wastewater becomes reusable clean water — achieving truly “zero waste discharge” operations.

脈衝除塵系統：高效低耗

脈衝除塵器採用自動反吹清灰技術，濾袋使用壽命長，除塵效率可達99%以上。適用於切割、磨邊、拋光、上釉等多種工段，確保生產環境潔淨無塵。

Pulse Jet Dust Collector: High Efficiency, Low Energy

The pulse jet system uses automatic reverse-jet cleaning, providing long filter bag life and over 99% filtration efficiency. It effectively controls dust from cutting, edging, polishing, and glazing processes, maintaining a clean working environment.

塔式污水處理：節能佔地小

塔式污水處理設備佔地面積小，通過多層沉降與分離結構實現高效固液分離。無需添加藥劑，維護簡單，特別適合陶瓷與石材加工的高濃度廢水處理。

Tower-Type Wastewater Treatment: Compact and Energy-Saving

The tower system features multi-layer sedimentation and separation, achieving efficient solid-liquid separation with minimal space. It operates without chemicals and requires very low maintenance, ideal for high-concentration wastewater in ceramic and stone industries.

真空壓濾機：深度脫水與資源回收

真空壓濾機可將泥漿含水率降至20%以下，壓出的濾餅可直接作為回填或原料使用。濾液則循環回生產線，減少清水補充量與污泥處理成本。

Vacuum Filter Press: Deep Dewatering and Resource Recovery

The vacuum filter press reduces sludge moisture to below 20%. The dried filter cake can be reused or safely disposed of, while the filtrate returns to production — minimizing water consumption and sludge disposal costs.

自動化控制，智能運行

整個系統由PLC與觸控式螢幕集中控制，實時監測流量、壓力與濃度變化，自動調整運行參數。可遠程監控與數據導出，方便工廠管理與能耗分析。

Smart Automation for Reliable Operation

The system integrates PLC control with touch-screen monitoring, providing real-time tracking of flow, pressure, and sludge concentration. Remote monitoring and data export features enhance management and energy efficiency.

結語：讓環保成為競爭力

對於石材與陶瓷工廠而言，環保不僅是法規要求，更是品牌形象與可持續競爭力的體現。透過一體化除塵與污水治理方案，企業可同時實現節能、降耗與清潔生產，邁向綠色製造的新里程碑。

Conclusion: Turning Environmental Protection into Competitiveness

For stone and ceramic factories, environmental protection is not only a regulation but a reflection of brand value and sustainability. With integrated dust and wastewater treatment systems, companies achieve energy efficiency, cost reduction, and cleaner production — a major step toward green manufacturing.

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