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Intelligent Wastewater Control System and Automatic Dust Collection Integration
智能化污水控制系統與自動除塵聯動方案
Intelligent Wastewater Control System and Automatic Dust Collection Integration
在現代陶瓷、玻璃、石材工廠中,自動化與數據化已成為提升產能與環保管理的核心方向。傳統的污水與粉塵處理系統往往各自獨立,操作繁瑣、能耗高,而智能化聯動方案能實現真正的節能與零排放。
In modern ceramic, glass, and stone factories, automation and digitalization are the keys to improving productivity and environmental management. Traditional wastewater and dust treatment systems usually operate separately, resulting in high energy consumption and complex operations. An integrated intelligent control system changes that.
一、智能污水控制系統 — 精準監測,節能高效
1. Smart Wastewater Control System — Precise Monitoring, Energy Efficient
系統採用 PLC 控制與觸控式操作介面,可即時顯示水位、泵浦狀態、流量與泥水比例,實現全自動啟停與循環控制。操作人員可一鍵切換自動/手動模式,確保處理效率與安全性。
The system adopts PLC control with a touch-screen interface, displaying water levels, pump status, flow, and sludge ratio in real time. It supports automatic start/stop and circulation control, allowing operators to switch between auto and manual modes easily while ensuring efficiency and safety.
二、塔式污水處理 + 壓濾機聯動 — 從泥水到清水的高效閉環
2. Tower Wastewater System + Filter Press Integration — Closed-Loop from Sludge to Clear Water
塔式污水處理系統進行初步分離後,泥漿自動輸送至壓濾機脫水區。系統根據流量自動調節泵速與進料時間,確保泥餅成型均勻、含水率低。清水則回流至生產用水槽,實現全廠水循環利用。
After initial separation in the tower system, sludge is automatically transferred to the filter press for dehydration. The system adjusts pump speed and feeding time automatically, ensuring uniform filter cakes with low moisture. Treated water returns to production tanks for full recycling across the plant.
三、脈衝除塵自動控制 — 與生產節拍同步
3. Automatic Pulse Dust Collector — Synchronized with Production Rhythm
脈衝除塵系統可與主生產線 PLC 信號聯動,根據設備啟停自動啟動或待機,避免不必要的能耗。除塵效率高達99%,同時保持低壓損與低噪音運行,保障工作環境潔淨無塵。
The pulse dust collector integrates with the main production line PLC, starting or pausing automatically based on process signals. With over 99% collection efficiency, it operates quietly and steadily with minimal pressure loss, ensuring a dust-free workshop environment.
四、遠端監控與數據記錄
4. Remote Monitoring and Data Recording
系統可選配遠端監控模組,通過手機或電腦即可查看運行數據、警報狀態及能耗統計。所有歷史數據自動存檔,便於管理者分析水質變化與設備運行趨勢。
An optional remote monitoring module allows managers to view real-time data, alarm status, and energy statistics via smartphone or computer. All historical data is automatically logged, supporting performance analysis
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